SITUATION
A large united states automotive manufacture was in need of a machine to weld and laser mark automotive seat components. The machine requirements included utilizing two Yasakawa robots.
OPPORTUNITY & IMPLEMENTATION
The proposed and final stations include:
Product Loading/Offload- The product load/offload station features safety light curtains and LED indicators to instruct the machine operator.
Laser Marking- Product QR codes are laser marked onto the part.
Welding– Two Yawasaka robots seamlessly weld two components in the machine fixture.
3D Vision- 3-D vision systems inspect parts for quality assurance.
DESIGN FEATURES & SPECIFICATIONS
- Class 3 guard enclosure.
- Output: 80 PPM.
- Stack Light Indicators display the current machine state.
- Allen-Bradley 10” PanelView HMI
- The machine HMI uses customary pictures & buttons for control overrides. All machine sequences can be
operated in manual mode on the HMI. Current cycle times are displayed on the HMI.
Approximate Combined Machine Dimensions: 10”L x 10 ’W x 8’H
Pneumatic Requirements: 80PSI – 9 SCFM
